Cable Assembly · Spiral Cable Assembly
Spiral Cable Assembly: Engineered To IPC/WHMA-A-620 Class 3.
Spiral Cable Assembly programs built on the Cavite floor — UFLPA input-traceability support; Philippine origin outside the China-specific Section 301 tariffs, IPC/WHMA-A-620 Class 3 acceptance by default. Send the drawing or part number and we will reply with unit price, lead time, and a sample plan inside 12 hours.
Buyer Reality
Where Most spiral cable assembly Programs Slip.
Issue #01
Spiral coil cable retraction force degrades past 50K cycles
PVC spiral cables lose retraction below 80 % rest length past 50K cycles. Our PUR spiral per our in-house chainflex bend-cycle test with re-anneal step holds retraction through 200K cycles.
Issue #02
Spiral cable conductor breakage at fixed-end strain relief
Conductor breaks at the fixed-end strain relief of spiral cables on hand-tool applications inside 12 months. Our anchored boot + over-stranded conductor per IPC/WHMA-A-620 §5.4 holds 5 year service life.
Issue #03
Spiral memory-set after thermal soak at 85 °C
Spiral cables memory-set in 85 °C delivery van interiors, losing recoil. Our heat-treated PUR spiral per IEC 60068-2-2 Bb holds memory through 168 hours soak.
Issue #04
Spiral OD growth past tooling spec on production reel
Cheap spiral builders drift OD past +0.5 mm on long runs, jamming the equipment cable-track. Our laser-OD gauge on every spiral build holds OD ± 0.1 mm per IEC 60811-1-1.
Issue #05
Spiral cable EMI radiation past CE limits in mobile-tool
Unshielded spiral cables radiate past CE EN 55032 Class B limits. Our shielded-spiral build with bonded foil + drain wire holds emissions ≤ Class B at 30 MHz - 1 GHz.
What We Build
The Capability Stack Behind The Build.
PUR spiral retraction-life test to 200K cycles per our in-house chainflex bend-cycle test
Custom retraction-life fixture cycles spiral cable to 200K extensions per our in-house chainflex bend-cycle test. Retraction-force pre/post cert per family.
Heat-treated PUR spiral memory-soak per IEC 60068-2-2
PUR spiral with heat-treated annealing step holds memory through 168 hour 85 °C soak per IEC 60068-2-2 Bb.
Laser OD gauge ± 0.1 mm per IEC 60811-1-1
Sikora laser-OD gauge in-line on every spiral build. ± 0.1 mm OD tolerance per IEC 60811-1-1 with SPC trend log.
Shielded-spiral CE EN 55032 Class B build
Bonded-foil + drain-wire shielded spiral build for CE EN 55032 Class B compliance. Emission cert per family on GTEM cell.
Anchored boot + over-stranded conductor per IPC/WHMA-A-620 §5.4
Anchored strain-relief boot with over-stranded Class 6 conductor per IPC/WHMA-A-620 §5.4 on every spiral assembly. 5-year field cert.
Cirris CR/CH 100% continuity and 1500 V HiPot
Flex-life validation by program per our in-house chainflex bend-cycle test
ISO 9001 quality-system practices and IPC/WHMA-A-620 operator workmanship; ISO 9001 and IATF 16949 certificates held by Hebei Cloom
FAQ
Procurement Questions, Answered.
Q.01What is the minimum order quantity for spiral cable assembly?
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What is the minimum order quantity for spiral cable assembly?
Q.02What lead time do you commit to on spiral cable assembly after RFQ?
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What lead time do you commit to on spiral cable assembly after RFQ?
Q.03Are spiral cable assembly shipments subject to the China Section 301 tariffs?
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Are spiral cable assembly shipments subject to the China Section 301 tariffs?
Q.04Do you ship spiral cable assembly samples for free?
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Do you ship spiral cable assembly samples for free?
Q.05Can you handle the spiral cable assembly engineering review before we have a finalized drawing?
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Can you handle the spiral cable assembly engineering review before we have a finalized drawing?
Q.06Can samples ship before tooling? (Spiral)
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Can samples ship before tooling? (Spiral)
Q.07How are common use issues reviewed? (Spiral)
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How are common use issues reviewed? (Spiral)
Q.08Do you check manufacturability first? (Spiral)
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Do you check manufacturability first? (Spiral)
Q.09What sample policy applies? (Spiral)
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What sample policy applies? (Spiral)
Submit RFQ
Submit your Spiral Cable Assembly drawing.
Send the drawing, BOM, or part number plus annual volume. Engineering desk replies within 12 hours with unit price, lead time, sample plan, and a certificate of origin documenting Philippine origin if your customs broker needs it. Standards reference:, IATF 16949 (https://en.wikipedia.org/wiki/ISO/TS_16949).
Reviewed by
Chen Zhongyong — Department Head · Wire Harness, XUDONG Philippines
Philippines-based, with years of factory management experience across the Cavite wire-harness operation. Coordinates every production stage — from drawing and BOM review through crimping, assembly, and test — with strong wire-harness production-coordination capability.
Next Step
Ready For Your Spiral Cable Assembly Quote?
Send the drawing, BOM, or part number. We reply within 12 hours with unit price, lead time, and a sample plan. Quote returned within 12 hours. NDA on file. No obligation.