Audit Trail · Cavite Plant · Refreshed Quarterly
Six Certifications.
One Plant.
Audit-Welcome.
Every certificate below is current and audited annually. Cert numbers, expiry dates, scope statements, and registrar details are sent in the audit pack on request — alongside the PPAP, FAI and DMR documentation your QA team needs to qualify us.
100%
Audit closure
Last 24 audits
<25 PPM
Defect rate
Rolling 12 mo
45+
IPC-620 trainers
Internal cadre
2008
ISO 9001 since
Continuously certified
Live Certificates
Every Audit, Every Year.
CERT.01
IATF 16949
Automotive-grade process control with full PPAP/APQP discipline.
CERT.02
ISO 9001:2015
Documented QMS audited annually since 2008.
CERT.03
ISO 13485
Cleanroom build for diagnostic and patient-monitoring harnesses.
CERT.04
IPC/WHMA-A-620
All operators trained to Class 3 acceptance criteria.
CERT.05
UL Recognized
UL 758, UL 1581 verified material library.
CERT.06
RoHS / REACH
Compliant material declaration available per BOM line.
Test Protocol · IPC-A-620 Class 3
Six Tests Every Harness Sees.
Continuity Verification
Cirris CR-easy: 100% net continuity, 100% open, 100% short. Pass = 0 anomalies.
Dielectric Withstanding
1500 V AC, 60 s, leakage threshold 0.5 mA per IPC-9252 Class 3.
HiPot / Insulation Resistance
500 V DC, ≥ 100 MΩ between conductors per UL 758.
Crimp Pull Force
Daily pull-test on a sample of every terminal lot. ≥ 60 N for AWG 22 vs 40 N IPC-A-620 minimum.
Visual Inspection
10× microscope review of crimp height, bell mouth, insulation crimp per IPC-A-620 Class 3 §19.
Environmental Sampling
Salt-fog 96 h, thermal shock -40 / +85 °C × 100 cycles, IP67 immersion on every new program.
On The Floor · Cavite Plant
Test & Inspection Equipment.
Pull-Force Tester
Calibrated to ±5 N. Daily sample of every terminal lot, AWG 22 target ≥ 60 N (vs IPC-A-620 Class 3 minimum 40 N).
Crimp Microscope Inspection
10× magnification per IPC-A-620 §19. Crimp height, bell mouth, and insulation crimp reviewed on every lot first-article.
Lead-Free Solder Pot
SWT-100 SAC305 alloy, lead-free per RoHS. Tinning operation feeds the next overmold cell.
Automated Soldering Cell
YJCH 205H smart soldering, closed-loop temperature control at 380 °C ±3 °C.
Auto Wire Cut & Strip
Komax-style cell with vision feedback; zero-strand-damage strip per IPC-A-620 Class 3 §5.
Terminal Crimping Station
Four-point cross-section every shift, CJT/Molex/TE die calibration logged in MES.
Material Library Is Audited Per Lot.
Every wire, terminal, connector and over-mold compound that enters the Cavite plant is traceable to its mill certificate or UL E-File. Lot data is bar-coded into MES at receiving and stays attached to every harness through final test.
- UL 758 / UL 1581 verified wire library (TE, Lapp, Belden, Allied)
- RoHS 2015/863 + REACH SVHC declarations on file per BOM line
- IMDS submissions auto-generated for IATF customers
- Conflict-mineral 1502 declarations refreshed annually
Documentation Available On Request
- · PPAP Level 3 (default for IATF customers)
- · FAI per AS9102 (aerospace)
- · DMR + DHR per ISO 13485 (medical)
- · Capability study (Cpk ≥ 1.33 minimum)
- · FMEA — design and process
- · Control plan + reaction plan
- · MSA — gauge R&R per AIAG
- · IMDS submissions for automotive
- · Conflict-mineral CMRT
Next Step
Audit-Ready Means Audit-Welcome.
Schedule a Cavite plant tour or request the full audit pack — we'll send you whatever your QA team needs to qualify us. Quote returned within 12 hours. NDA on file. No obligation.