Audit Trail · Cavite Plant · Refreshed Quarterly
Held Credentials.
One Plant.
Audit-Welcome.
The credentials below reflect the held quality systems and workmanship training used for Cavite assembly programs. Cert numbers, expiry dates, scope statements, and registrar details are sent in the audit pack on request alongside the PPAP, FAI and DMR documentation your QA team needs to qualify us.
IATF
16949 QMS
Automotive process control
ISO
9001 / 13485
Quality and medical QMS
45+
IPC-620 trainers
Internal cadre
IPC
A-620 workmanship
Operator training
Live Certificates
Every Audit, Every Year.
CERT.01
IATF 16949
Automotive-grade process control with full PPAP/APQP discipline.
CERT.02
ISO 9001:2015
Documented QMS with annual audit discipline.
CERT.03
ISO 13485
Cleanroom build for diagnostic and patient-monitoring harnesses.
CERT.04
IPC/WHMA-A-620
All operators trained to Class 3 acceptance criteria.
Test Protocol · IPC-A-620 Class 3
Six Tests Every Harness Sees.
Continuity Verification
Cirris CR-easy: 100% net continuity, 100% open, 100% short. Pass = 0 anomalies.
Dielectric Withstanding
1500 V AC, 60 s, leakage threshold 0.5 mA per IPC-9252 Class 3.
HiPot / Insulation Resistance
500 V DC, ≥ 100 MΩ between conductors per UL 758.
Crimp Pull Force
Daily pull-test on a sample of every terminal lot. ≥ 60 N for AWG 22 vs 40 N IPC-A-620 minimum.
Visual Inspection
10× microscope review of crimp height, bell mouth, insulation crimp per IPC-A-620 Class 3 §19.
Environmental Sampling
Salt-fog 96 h, thermal shock -40 / +85 °C × 100 cycles, IP67 immersion on every new program.
On The Floor · Cavite Plant
Test & Inspection Equipment.
Pull-Force Tester
Calibrated to ±5 N. Daily sample of every terminal lot, AWG 22 target ≥ 60 N (vs IPC-A-620 Class 3 minimum 40 N).
Crimp Microscope Inspection
10× magnification per IPC-A-620 §19. Crimp height, bell mouth, and insulation crimp reviewed on every lot first-article.
Lead-Free Solder Pot
SWT-100 SAC305 alloy, lead-free per RoHS. Tinning operation feeds the next overmold cell.
Automated Soldering Cell
YJCH 205H smart soldering, closed-loop temperature control at 380 °C ±3 °C.
Auto Wire Cut & Strip
Komax-style cell with vision feedback; zero-strand-damage strip per IPC-A-620 Class 3 §5.
Terminal Crimping Station
Four-point cross-section every shift, CJT/Molex/TE die calibration logged in MES.
Material Library Is Audited Per Lot.
Every wire, terminal, connector and over-mold compound that enters the Cavite plant is traceable to its supplier certificate and material file. Lot data is bar-coded into MES at receiving and stays attached to every harness through final test.
- UL 758 / UL 1581 verified wire library (TE, Lapp, Belden, Allied)
- RoHS 2015/863 + REACH SVHC declarations on file per BOM line
- IMDS submissions auto-generated for IATF customers
- Conflict-mineral 1502 declarations refreshed annually
Documentation Available On Request
- · PPAP Level 3 (default for IATF customers)
- · FAI per AS9102 (aerospace)
- · DMR + DHR per ISO 13485 (medical)
- · Capability study (Cpk ≥ 1.33 minimum)
- · FMEA — design and process
- · Control plan + reaction plan
- · MSA — gauge R&R per AIAG
- · IMDS submissions for automotive
- · Conflict-mineral CMRT
Next Step
Audit-Ready Means Audit-Welcome.
Schedule a Cavite plant tour or request the full audit pack — we'll send you whatever your QA team needs to qualify us. Quote returned within 12 hours. NDA on file. No obligation.