US · Custom Cable Assemblies · Contract Manufacturing
US Custom Cable Assembly Manufacturer For OEMs
Made-to-print custom cable assemblies built to your drawing in Cavite, Philippines - overmolded, USB-C, M12, LVDS, coax, power, signal, and hybrid assemblies with a direct RFQ path. Built for US OEMs that need a China-alternative, tariff-resilient EMS partner with a documented non-China production origin, English-language support, and Section 301 / UFLPA-aware sourcing.
Immediate Proof
PH
Country of origin
Cavite Economic Zone
Class 3
IPC-A-620 baseline
Operator workmanship
1 pc
NPI MOQ
Samples on production cells
12 h
RFQ response
Engineering desk, M-F
Custom Cable Assembly
Made-To-Print Cable Assemblies For OEM Buyers.
If you searched for a cable assembly manufacturer, cable assembly manufacturers, custom cable assemblies, or custom cable assembly, the fit is direct: XUDONG builds made-to-print cable assemblies from your drawing, BOM, connector list, sample, or photos. This is contract assembly for OEM programs - not raw wire, bulk cable, or standalone connector resale.
The Cavite floor supports overmolded assemblies, USB-C, M12 sensor cables, LVDS and display cables, coax and RF, power cables, multi-conductor signal cables, shielded exits, labels, strain reliefs, and hybrid wire assemblies. Samples are built on the intended production cell so the first article reflects the pilot and volume process.
US procurement teams get the proof signals that matter before a PO: IATF 16949 process discipline, IPC/WHMA-A-620 Class 3 acceptance, 1-piece NPI MOQ, 12-hour RFQ response, continuity / HiPot / pull-force records where the application requires them, PEZA export records, and Philippine-origin documentation support for customs review.
RFQ-Ready Custom Cable Assemblies
Send the drawing, BOM, connector list, target annual volume, and test requirement. The first reply covers DFM notes, connector alternates, sample timing, lead time, and the documentation path.
English-Language Engineering Desk
US engineering, quality, and procurement teams work directly in English with the Cavite desk — RFQ replies, DFM notes, work instructions, and audit calls are handled in English without an extra relay layer.
Lead Time & Logistics To The US
Cavite ships to the US by air and ocean freight through standard forwarders, with the PEZA export record, commercial invoice, packing list, and Philippine certificate-of-origin support your customs broker needs. We do not file your entry or set duty rates — your broker confirms the HTS classification and current duty treatment.
Comparison
Catalog Cable Sellers vs XUDONG Contract Assembly
Buyer searches for cable assembly and wire assemblies usually need an RFQ-capable contract manufacturer, not an off-the-shelf product listing. The Cavite program is structured around drawings, samples, test records, and production documentation.
| Decision Factor | China-origin / single-source sourcing | XUDONG · Cavite |
|---|---|---|
| Service fit | Raw cable, wire, connector resale, or catalog assemblies that do not match the buyer drawing. | Made-to-print custom cable assembly and wire assembly contract manufacturing from drawings, BOMs, samples, connector lists, or photos. |
| Acceptance baseline | IPC-A-620 class may be quoted as Class 2 unless Class 3 is called out and priced separately. | IPC/WHMA-A-620 Class 3 acceptance is the default workmanship baseline. |
| Test evidence | Continuity may be the only test, with little documentation shipped to the customer. | Continuity, HiPot, insulation-resistance, pull-force, and crimp records are documented where the application requires them. |
| Low-volume / contract fit | Prototype-friendly in sales copy, but production cells push higher MOQs. | 1-piece NPI on the intended production cell, with pilot and volume tiers quoted up front. |
| Tariff & origin exposure for US buyers | China-origin shipments are exposed to Section 301 surcharges on the affected HTS lines, and a single China source has no documented alternate origin. | When Philippine origin is established under the applicable rules, the affected lines fall outside the China Section 301 target, giving US procurement a documented, UFLPA-aware alternate source — with the HTS classification and duty rate confirmed by your customs broker. |
Program Process
How A Program Starts
The fastest way to qualify an overseas supplier is to make the first week concrete: drawing review, engineering questions, sample plan, quality documentation, and export assumptions. That is how we structure the kickoff.
01
Send drawings, BOM, photos, or a sample
DXF, PDF, harness-board photos, connector list, annual volume, target lead time, and required documentation are enough for the first review. A mutual NDA can be signed before drawing transfer.
02
Free DFM and material review
Cavite engineering checks connector availability, crimp tooling, fixture-board need, cable jacket, test requirements, and any overmold or backshell tooling. The first reply includes NPI, pilot, and production pricing.
03
Sample on the production cell
The first article is built on the intended Cavite production cell. Cross-section photos, pull-force logs, continuity, HiPot, and dimensional checks ship with the sample.
04
Pilot lot and control-plan lock
Pilot production validates operator cycle time, fixture repeatability, connector supply, packing method, and inspection sampling. The control plan is locked only after pilot defects and customer comments are closed.
05
Production plus export package
Commercial shipments include the PEZA export record, certificate-of-origin support, invoice, packing list, and traceability records your customs broker or freight forwarder needs.
Capability Stack
Custom Cable Assembly Capability
The Cavite line covers drawing-driven custom cable assembly work for OEM programs that need reliable termination, strain relief, sealing, labeling, and documented electrical test.
Custom cable assemblies
Made-to-print power, signal, shielded, coax, sensor, USB-C, M12, LVDS, and hybrid cable assemblies built as finished OEM subassemblies.
Wire assemblies
Point-to-point wire assemblies, discrete leads, pigtails, ring / lug terminations, labels, sleeve, heat-shrink, and customer-specific routing.
Overmolded & sealed exits
Custom strain reliefs, boots, backshells, grommets, and sealed exits through in-house mold engineering where the assembly requires them.
Connector sourcing
Brand-authorized connector sourcing with receiving traceability for USB-C, M12, LVDS, coax, circular, power, and signal families.
Test & inspection
Continuity, open/short, HiPot, insulation resistance, crimp cross-section, pull-force logging, and microscope inspection.
Quality documentation
FAI, control plans, material declarations, PEZA export records, and IPC/WHMA-A-620 training records for customer onboarding.
Facility
One Philippines Floor, Group Engineering Behind It.
The Cavite plant sits inside the broader XUDONG group footprint, which spans tooling, mold engineering, and connector sourcing across Asia. That gives the Philippines floor engineering depth and supplier leverage while keeping production origin, labor base, export process, and customer-facing communication Philippines-based.
For a transfer program that balance is the point: close enough to the Asian tooling and connector network to retain engineering leverage, but with a real non-China production origin and an English-speaking interface for overseas buyers.
Certifications & Records
Audit Pack Before Production.
The certificate list is only the front page. For active programs, the real audit pack includes control plans, calibration records, operator training, material declarations, inspection logs, and origin-support documentation tied to the shipment.
CERT.01
ISO 9001:2015
Documented quality management system with annual audit discipline.
CERT.02
IPC/WHMA-A-620
Cable and wire harness acceptance criteria as the inspection baseline; operators trained to the standard, Class 3 acceptance applied where the program specifies it.
CERT.03
RoHS / REACH
BOM-line material compliance declarations available for customer audit packs.
CERT.04
PEZA Export Records
Cavite Economic Zone export documentation used in the origin and customs-support package.
Related Pages
Keep The Search Intent Connected.
Wire Harness
Branched harness capability, fixture-board production, PPAP, and Class 3 inspection by build type and industry.
Cable Assembly
Coax, power, signal, Ethernet, shielded, robot-flex, and hybrid cable assemblies built in Cavite.
Box Build
Connectorized subassemblies, control-box integration, panel wiring, and final test for OEM programs.
China+1 Sourcing
Non-China origin program for supply-chain diversification, dual sourcing, and BCP resilience.
FAQ
Procurement Questions, Answered.
Q.01Do you build custom cable assemblies and wire assemblies?
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Do you build custom cable assemblies and wire assemblies?
Q.02What should I send for a cable assembly RFQ?
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What should I send for a cable assembly RFQ?
Q.03How does manufacturing in the Philippines affect Section 301 tariffs?
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How does manufacturing in the Philippines affect Section 301 tariffs?
Q.04Are you a real non-China factory, and is this UFLPA-aware?
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Are you a real non-China factory, and is this UFLPA-aware?
Submit RFQ
Send The Custom Cable Assembly RFQ.
Attach the cable assembly drawing, BOM, connector list, cable spec, test requirement, and annual volume. We reply within 12 working hours with price tiers, sample timing, DFM notes, lead time, and the documentation path for a non-China-origin shipment.
Next Step
Send The Custom Cable Assembly RFQ.
Send the drawing, BOM, or current supplier package. Quote returned within 12 hours. NDA on file. No obligation.