US · Power Cable · Lug-Terminated & HiPot-Tested · Cavite Manufacturing
US Power Cable Assemblies
Power cable assemblies built in Cavite, Philippines — battery, DC, and AC power cables, lug-terminated, crimped, insulated, and HiPot-tested — with a non-China production origin. Built for US OEMs that need a China-alternative, tariff-resilient EMS partner with a documented non-China production origin, English-language support, and Section 301 / UFLPA-aware sourcing.
Immediate Proof
PH
Country of origin
Cavite Economic Zone
Class 3
IPC-A-620 baseline
Operator workmanship
1 pc
NPI MOQ
Samples on production cells
12 h
RFQ response
Engineering desk, M-F
Power Cable
Power Cables Crimped, Insulated, And HiPot-Tested.
A power cable assembly fails at the crimp or the insulation long before it fails in the conductor. We build battery, DC, and AC power cable assemblies in Cavite with calibrated large-conductor crimp tooling, lug and ring terminals, heat-shrink and molded insulation, and HiPot and pull-force testing that proves the termination rather than assuming it.
Each build runs against IPC/WHMA-A-620 Class 3 workmanship, with crimp height and pull force checked against the terminal and conductor spec, insulation and creepage handled for the working voltage, and HiPot and insulation-resistance parameters agreed against your specification and documented. Lugs, terminals, and cable are sourced through brand-authorized channels with receiving traceability.
From single high-current battery leads to multi-cable power harnesses, NPI starts at one piece on the intended production cell, and the first 12-hour RFQ reply states the terminal strategy, test plan, lead time, and documentation path.
Large-Conductor Termination
Calibrated crimp tooling for heavy-gauge lugs and ring terminals, with crimp-height verification and pull-force sampling per the control plan. The exact conductor gauge, current, and working-voltage envelope is confirmed against your spec in the first RFQ reply.
English-Language Engineering Desk
US engineering, quality, and procurement teams work directly in English with the Cavite desk — RFQ replies, DFM notes, work instructions, and audit calls are handled in English without an extra relay layer.
Lead Time & Logistics To The US
Cavite ships to the US by air and ocean freight through standard forwarders, with the PEZA export record, commercial invoice, packing list, and Philippine certificate-of-origin support your customs broker needs. We do not file your entry or set duty rates — your broker confirms the HTS classification and current duty treatment.
Comparison
Generic Cable Shop vs XUDONG Cavite (Power)
Power-cable buyers need crimp integrity and HiPot evidence on heavy conductors — the place most generic shops cut corners. This comparison reflects that.
| Decision Factor | China-origin / single-source sourcing | XUDONG · Cavite |
|---|---|---|
| Crimp integrity | Lug crimps done without calibrated tooling or crimp-height verification. | Calibrated large-conductor crimp tooling with crimp-height and pull-force verification. |
| Electrical test | HiPot and insulation resistance skipped or undocumented. | HiPot and insulation-resistance test to agreed parameters, with records shipped. |
| Insulation & creepage | Insulation and creepage not engineered for working voltage. | Insulation, heat-shrink, and creepage handled for the stated working voltage. |
| Sourcing | Gray-market lugs and cable raise integrity and counterfeit risk. | Brand-authorized lug, terminal, and cable sourcing with receiving traceability. |
| Tariff & origin exposure for US buyers | China-origin shipments are exposed to Section 301 surcharges on the affected HTS lines, and a single China source has no documented alternate origin. | When Philippine origin is established under the applicable rules, the affected lines fall outside the China Section 301 target, giving US procurement a documented, UFLPA-aware alternate source — with the HTS classification and duty rate confirmed by your customs broker. |
Program Process
How A Program Starts
The fastest way to qualify an overseas supplier is to make the first week concrete: drawing review, engineering questions, sample plan, quality documentation, and export assumptions. That is how we structure the kickoff.
01
Send drawings, BOM, photos, or a sample
DXF, PDF, harness-board photos, connector list, annual volume, target lead time, and required documentation are enough for the first review. A mutual NDA can be signed before drawing transfer.
02
Free DFM and material review
Cavite engineering checks connector availability, crimp tooling, fixture-board need, cable jacket, test requirements, and any overmold or backshell tooling. The first reply includes NPI, pilot, and production pricing.
03
Sample on the production cell
The first article is built on the intended Cavite production cell. Cross-section photos, pull-force logs, continuity, HiPot, and dimensional checks ship with the sample.
04
Pilot lot and control-plan lock
Pilot production validates operator cycle time, fixture repeatability, connector supply, packing method, and inspection sampling. The control plan is locked only after pilot defects and customer comments are closed.
05
Production plus export package
Commercial shipments include the PEZA export record, certificate-of-origin support, invoice, packing list, and traceability records your customs broker or freight forwarder needs.
Capability Stack
Power Cable Capability
Battery, DC, and AC power cable assemblies built and tested as a controlled process, with the crimp and HiPot evidence heavy power terminations require.
Battery & DC power cables
High-current battery leads, DC power cables, and bus connections with lug and ring terminals, across a conductor-gauge and current range confirmed to your spec.
AC power cables
AC power and mains cable assemblies with the insulation and termination discipline the voltage requires.
Large-conductor crimp
Calibrated crimp tooling for heavy-gauge lugs and ring terminals with crimp-height verification.
Insulation & sealing
Heat-shrink, molded insulation, and sealed exits for protected and outdoor power terminations.
Electrical test
HiPot, insulation resistance, continuity, and pull-force verification to agreed parameters.
Sourcing traceability
Brand-authorized lug, terminal, and cable sourcing with receiving and lot traceability.
Facility
One Philippines Floor, Group Engineering Behind It.
The Cavite plant sits inside the broader XUDONG group footprint, which spans tooling, mold engineering, and connector sourcing across Asia. That gives the Philippines floor engineering depth and supplier leverage while keeping production origin, labor base, export process, and customer-facing communication Philippines-based.
For a transfer program that balance is the point: close enough to the Asian tooling and connector network to retain engineering leverage, but with a real non-China production origin and an English-speaking interface for overseas buyers.
Certifications & Records
Audit Pack Before Production.
The certificate list is only the front page. For active programs, the real audit pack includes control plans, calibration records, operator training, material declarations, inspection logs, and origin-support documentation tied to the shipment.
CERT.01
IATF 16949
Automotive-grade process control with APQP / PPAP discipline and structured corrective action.
CERT.02
ISO 9001:2015
Documented quality management system with annual audit discipline.
CERT.03
ISO 13485
Medical-device quality documentation path for regulated electronics and cable assemblies.
CERT.04
IPC/WHMA-A-620
Class 3 cable and wire harness acceptance as the default inspection baseline; operators trained to the standard.
CERT.05
RoHS / REACH
BOM-line material compliance declarations available for customer audit packs.
CERT.06
PEZA Export Records
Cavite Economic Zone export documentation used in the origin and customs-support package.
Related Pages
Keep The Search Intent Connected.
Cable Assembly
Full cable-assembly capability across coax, power, signal, and shielded builds.
Wire Harness
Power and signal harnesses where multiple power cables integrate into one assembly.
Connectors
Lug, ring, and power connector families with sourcing traceability.
China+1 Sourcing
Non-China origin for power-cable supply-chain diversification.
FAQ
Procurement Questions, Answered.
Q.01Do you HiPot-test power cable assemblies?
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Do you HiPot-test power cable assemblies?
Q.02Can you crimp heavy-gauge lugs and ring terminals?
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Can you crimp heavy-gauge lugs and ring terminals?
Q.03How does manufacturing in the Philippines affect Section 301 tariffs?
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How does manufacturing in the Philippines affect Section 301 tariffs?
Q.04Are you a real non-China factory, and is this UFLPA-aware?
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Are you a real non-China factory, and is this UFLPA-aware?
Submit RFQ
Send The Power Cable Spec.
Attach the cable gauge, terminal / lug detail, working voltage, test requirement, and annual volume. We reply within 12 working hours with price tiers, sample timing, the test plan, and the documentation path.
Next Step
Send The Power Cable Spec.
Send the drawing, BOM, or current supplier package. Quote returned within 12 hours. NDA on file. No obligation.