US · Custom Molded Cable Assemblies · Contract Manufacturing
US Custom Molded Cable Assemblies
Made-to-print molded and overmolded cable assemblies for US OEMs, built from your drawing with custom strain reliefs, sealed exits, documented test records, MOQ 1 NPI, and a direct RFQ path.
Immediate Proof
PH
Country of origin
Cavite Economic Zone
Class 3
IPC-A-620 baseline
Operator workmanship
1 pc
NPI MOQ
Samples on production cells
12 h
RFQ response
Engineering desk, M-F
Custom Molded Cable Assembly
Custom Molded Cable Assemblies, Built To Your Drawing.
If you searched for custom molded cable assemblies, the fit is direct: XUDONG builds made-to-print molded and overmolded cable assemblies from your drawing, BOM, connector list, sample, or photos. This is contract assembly for OEM programs, not raw wire, bulk cable, or standalone connector resale.
The Cavite floor supports custom strain reliefs, boots, backshells, sealed connector exits, USB, circular, M12, power, signal, and shielded cable assemblies. In-house mold engineering lets the molded exit match the cable OD, connector body, bend demand, and sealing requirement instead of forcing the assembly into a stock boot.
US procurement teams get the proof signals that matter before a PO: IPC/WHMA-A-620 Class 3 acceptance, IATF 16949 process discipline, 1-piece NPI MOQ, 12-hour RFQ response, continuity / HiPot / pull-force records where specified, PEZA export records, and Philippine-origin documentation support for customs review.
In-House Mold Engineering
Custom molded strain reliefs, boots, backshells, and sealed exits are designed around the buyer drawing, cable OD, connector, flex demand, and sealing target before tooling is released.
English-Language Engineering Desk
US engineering, quality, and procurement teams work directly in English with the Cavite desk — RFQ replies, DFM notes, work instructions, and audit calls are handled in English without an extra relay layer.
Lead Time & Logistics To The US
Cavite ships to the US by air and ocean freight through standard forwarders, with the PEZA export record, commercial invoice, packing list, and Philippine certificate-of-origin support your customs broker needs. We do not file your entry or set duty rates — your broker confirms the HTS classification and current duty treatment.
Comparison
Catalog Cable Sellers vs XUDONG Custom Molded Assembly
Buyer searches for custom molded cable assemblies usually need an RFQ-capable contract manufacturer, not an off-the-shelf cable listing. The Cavite program is structured around drawings, mold tooling, sample builds, test records, and production documentation.
| Decision Factor | China-origin / single-source sourcing | XUDONG · Cavite |
|---|---|---|
| Service fit | Raw cable, connector resale, stock boots, or catalog cable listings that do not match the buyer drawing. | Made-to-print custom molded and overmolded cable assembly contract manufacturing from drawings, BOMs, connector lists, samples, or photos. |
| Mold tooling | Stock boots forced onto the connector; no custom strain-relief geometry. | In-house mold engineering for custom strain reliefs, boots, backshells, and sealed exits. |
| Seal validation | Waterproof claimed but not tested or documented. | Ingress-protection performance (e.g. IP67 / IP68) validated against an agreed method and documented. |
| Termination evidence | Crimp hidden under the mold with no cross-section or pull-force record. | Crimp cross-section and pull force qualified before the overmold, with records shipped. |
| Low-volume tooling | High tooling minimums before any sample is possible. | Single-cavity prototype tooling and 1-piece NPI before committing to production tooling. |
| Tariff & origin exposure for US buyers | China-origin shipments are exposed to Section 301 surcharges on the affected HTS lines, and a single China source has no documented alternate origin. | When Philippine origin is established under the applicable rules, the affected lines fall outside the China Section 301 target, giving US procurement a documented, UFLPA-aware alternate source — with the HTS classification and duty rate confirmed by your customs broker. |
Program Process
How A Program Starts
The fastest way to qualify an overseas supplier is to make the first week concrete: drawing review, engineering questions, sample plan, quality documentation, and export assumptions. That is how we structure the kickoff.
01
Send drawings, BOM, photos, or a sample
DXF, PDF, harness-board photos, connector list, annual volume, target lead time, and required documentation are enough for the first review. A mutual NDA can be signed before drawing transfer.
02
Free DFM and material review
Cavite engineering checks connector availability, crimp tooling, fixture-board need, cable jacket, test requirements, and any overmold or backshell tooling. The first reply includes NPI, pilot, and production pricing.
03
Sample on the production cell
The first article is built on the intended Cavite production cell. Cross-section photos, pull-force logs, continuity, HiPot, and dimensional checks ship with the sample.
04
Pilot lot and control-plan lock
Pilot production validates operator cycle time, fixture repeatability, connector supply, packing method, and inspection sampling. The control plan is locked only after pilot defects and customer comments are closed.
05
Production plus export package
Commercial shipments include the PEZA export record, certificate-of-origin support, invoice, packing list, and traceability records your customs broker or freight forwarder needs.
Capability Stack
Custom Molded Cable Assembly Capability
Molded and overmolded cable assemblies designed, tooled, molded, and tested for OEM programs that need strain relief, sealing, connector protection, and documented electrical inspection.
Custom molded cable assemblies
Made-to-print molded cable assemblies built from drawings, BOMs, connector lists, samples, or photos for OEM production programs.
Custom strain reliefs
Strain-relief boots and exits designed for the cable OD, connector, and flex demand of the application.
Waterproof & sealed overmolds
Sealed overmolds for ingress-protection requirements such as IP67 / IP68, validated against an agreed test method.
Connector-specific overmolds
USB, circular, M12, and connector-specific overmolds with backshells and boots tooled to the part.
In-house mold tooling
Single-cavity prototype tools through production overmold tooling, engineered and maintained in-house.
Termination & test
Crimp cross-section, pull force, continuity, HiPot, and insulation resistance qualified before and after the mold.
Documentation
FAI, control plans, material declarations, and IPC/WHMA-A-620 records for the program file.
Facility
One Philippines Floor, Group Engineering Behind It.
The Cavite plant sits inside the broader XUDONG group footprint, which spans tooling, mold engineering, and connector sourcing across Asia. That gives the Philippines floor engineering depth and supplier leverage while keeping production origin, labor base, export process, and customer-facing communication Philippines-based.
For a transfer program that balance is the point: close enough to the Asian tooling and connector network to retain engineering leverage, but with a real non-China production origin and an English-speaking interface for overseas buyers.
Certifications & Records
Audit Pack Before Production.
The certificate list is only the front page. For active programs, the real audit pack includes control plans, calibration records, operator training, material declarations, inspection logs, and origin-support documentation tied to the shipment.
CERT.01
ISO 9001:2015
Documented quality management system with annual audit discipline.
CERT.02
IPC/WHMA-A-620
Cable and wire harness acceptance criteria as the inspection baseline; operators trained to the standard, Class 3 acceptance applied where the program specifies it.
CERT.03
RoHS / REACH
BOM-line material compliance declarations available for customer audit packs.
CERT.04
PEZA Export Records
Cavite Economic Zone export documentation used in the origin and customs-support package.
Related Pages
Keep The Search Intent Connected.
Cable Assembly
Full cable-assembly capability across coax, power, signal, and shielded builds.
Connectors
USB, circular, M12, and connector families used across overmolded programs.
Cable Types
Cable constructions selected for sealed, flexing, and outdoor overmold applications.
China+1 Sourcing
Non-China origin for overmolded-cable supply-chain diversification.
FAQ
Procurement Questions, Answered.
Q.01Do you build custom molded cable assemblies?
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Do you build custom molded cable assemblies?
Q.02Do you make your own overmold tooling?
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Do you make your own overmold tooling?
Q.03Can you validate an IP67 / IP68 waterproof overmold?
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Can you validate an IP67 / IP68 waterproof overmold?
Q.04How does manufacturing in the Philippines affect Section 301 tariffs?
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How does manufacturing in the Philippines affect Section 301 tariffs?
Q.05Are you a real non-China factory, and is this UFLPA-aware?
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Are you a real non-China factory, and is this UFLPA-aware?
Submit RFQ
Send The Custom Molded Cable Assembly RFQ.
Attach the cable assembly drawing, BOM, connector list, cable spec, sealing or strain-relief requirement, test requirement, and annual volume. We reply within 12 working hours with DFM notes, tooling approach, price tiers, sample timing, lead time, and the documentation path.
Next Step
Send The Custom Molded Cable Assembly RFQ.
Send the drawing, BOM, or current supplier package. Quote returned within 12 hours. NDA on file. No obligation.